CombiCutter
RS MULTICUT CC NG

CombiCutter Keyfacts
Highest cutting performance with up to 4000 cuts per minute with one knife.
The combination cutting system consists of the RB NG caterpillar haul-off and the MC NG rotary cutter from the RS MULTICUT machine series for cutting plastic and rubber profiles / hoses to length in the extrusion sequence. Both systems are perfectly coordinated.
In the caterpillar take-off, a servo motor with digital drive controllers guarantees a precise and constant transport speed of the product. The speed signal is processed internally to control the integrated rotary cutter.
The rotary cutter is an extrusion downstream machine that is used in the plastics and rubber sector to cut profiles, hoses and solid extruded profiles. Other uses such as food etc. are possible.
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The product is passed through a pair of cutting bushes that can be changed quickly. The position of the bushes is monitored by sensors.
For precise cutting design, the as high as possible cutting energy of the rotary knife is required at the time of the cut. This cutting energy is achieved by means of the use of a newly developed double electronic cam disc. It accelerates the knife with every rotation so that the maximum speed is applied during the cutting process when it hits the product to be cut. The knife is then braked again to accelerate the next cycle. In interaction with the upstream transport unit, extremely precise tolerances in terms of length and squareness can be achieved, usually with a caterpillar conveyor.
A Lenze PLC control with touch screen guarantees optimal length precision. The process parameters are entered using a swiveling panel.
The rotary cutter can optionally be delivered movable, this way it can be used in the production line quickly and without major set-up effort. Depending on the profile being cut and the hardness of the material, different cutting blades and cutting bushes are used.
Segmented cutting bushes are offered to quickly meet customer requirements. They can usually be delivered within 2-3 weeks according to customer specifications. Even complex profile cross-sections can be produced very quickly without eroding.
If high demands are placed on a right-angled cut, the solution is called the clamp-cut socket (CC). Our newly developed, segmented clamp cutting bushing allows the material to be cut to be clamped and stopped for a short moment without intermittent loss of speed. This means that the material stands for a fraction of a second in the pair of cutting bushes. As a result, the tolerances are significantly smaller and the sectional view is optimized.
Advantages:
- Newly developed double electronic cam disc
- Servo drive
- Highly precise length tolerance: 1% (depending on material)
- Lenze PLC by frequency converter
- Quick change of cutting bushes
- Rectangular clean cut
- Optionally with stop & go cut or continuous cut
- Low space requirement
- Flexible to use: inline und offline
- Standard for dry and wet cut
CC Machine components
CC-250 40 NG
Technical dataCC-250 40 NG:
| Tape length: | 250 mm |
| Tension: | max. 250 N |
| Material dimensions width: | max. 40 mm |
| Material dimensions height: | max. 20 mm |
| Cutting performance with one blade: | max. 4.000 cuts / min.* |
| Cutting performance stop & go with one blade cycle controlled with double electronic cam disc: | max. 1.450 cuts /min* |
| Lenght tolerance: | 1%* |
| Feed speed: | max. 100 m/min |
| Drive Power: | Servo motor 3,3 KW |
| Connected load: | 400 V, 50 Hz, 3 phases |
| Control: | Lenze PLC by frequency converter |
| Operation: | Operator panel |
| Peripheria interface: | yes |
| Line height: | 1.100 mm ±50 mm |
| Tape feed: | Servo motor and integrated length measuring system |
| Dimensions (L x D x H): | 1200 x 600 x 1400 mm |
| Weight | 430 kg |
*depending on material
Options: User management, recipe management, can be integrated in line control / inline or offline, wet cutting in stainless steel, dosable spray or drop lubrication, FDA-compliant
CC-600 40 NG
Technical Data CC-600 40 NG :
| Tape length: | 600 mm |
| Tension: | max. 800 N |
| Material dimensions width: | max. 40 mm |
| Material dimensions height: | max. 40 mm |
| Cutting performance with one blade: | max. 4000 cuts / min.* |
| Cutting performance stop & go with one blade cycle controlled with double electronic cam disc: | max. 1450 cuts /min* |
| Length tolerance: | 1%* |
| Feed speed: | max. 100 m/min |
| Drive power: | Servo motor 3.3 KW |
| Connected load: | 400 V, 50 Hz, 3 phases |
| Control: | Lenze PLC by frequency converter |
| Operation: | operator panel |
| Perepheria interface: | yes |
| Line hight: | 1100 mm ±50 mm |
| Tape feed: | Servo motor and intergrated length measuring system |
| Dimensions (L x D x H): | 1750 x 600 x 1400 mm |
| Weight: | 580 kg |
*depending on material
Options: User management, recipe management, can be integrated in line control / inline or offline, wet cutting in stainless steel, dosable spray or drop lubrication, FDA-compliant
CC-600 80 NG
Technical Data CC-600 80 NG :
| Tape length: | 600 mm |
| Tension: | max. 800 N |
| Material dimensions width: | max. 80 mm |
| Material dimensions height: | max. 80 mm |
| Cutting performance with one blade: | max. 4000 cuts / min.* |
| Cutting performance stop & go with one blade cycle controlled with double electronic cam disc: | max. 1450 cuts /min* |
| Length tolerance: | 1%* |
| Feed speed: | max. 100 m/min |
| Drive power: | Servo motor 3.3 KW |
| Connected load: | 400 V, 50 Hz, 3 phases |
| Control: | Lenze PLC by frequency converter |
| Operation: | operator panel |
| Perepheria interface: | yes |
| Line hight: | 1100 mm ±50 mm |
| Tape feed: | Servo motor and intergrated length measuring system |
| Dimensions (L x D x H): | 1750 x 600 x 1400 mm |
| Weight: | 480 kg |
*depending on material
Options: User management, recipe management, can be integrated in line control / inline or offline, wet cutting in stainless steel, dosable spray or drop lubrication, FDA-compliant
CC-1000 80 NG
Technical Data CC-1000 80 NG :
| Tape length: | 1000 mm |
| Tension: | max. 800 N |
| Material dimensions width: | max. 80 mm |
| Material dimensions height: | max. 80 mm |
| Cutting performance with one blade: | max. 4000 cuts / min.* |
| Cutting performance stop & go with one blade cycle controlled with double electronic cam disc: | max. 1450 cuts /min* |
| Length tolerance: | 1%* |
| Feed speed: | max. 100 m/min |
| Drive power: | Servo motor 3.3 KW |
| Connected load: | 400 V, 50 Hz, 3 phases |
| Control: | Lenze PLC by frequency converter |
| Operation: | operator panel |
| Perepheria interface: | yes |
| Line hight: | 1100 mm ±50 mm |
| Tape feed: | Servo motor and intergrated length measuring system |
| Dimensions (L x D x H): | 1950 x 600 x 1750 mm |
| Weight: | 730 kg |
*depending on material
Options: User management, recipe management, can be integrated in line control / inline or offline, wet cutting in stainless steel, dosable spray or drop lubrication, FDA-compliant